MAZDA 3 and 6 Engines Through the Years -

MAZDA 3 and 6 Engines Through the Years

Check out some of the technology that has been incorporated into Mazda engines.

mazda's 2.3l 4-cyl 16-valve i-4 engineThe following are various engine technology advances to the the Mazda 3 and 6 models.

2003:
When introduced in 2003, the MAZDA6i was powered by a 2.3L four-cylinder, 16-valve I-4 engine, (shown here) that produced 160 hp and 155 lb.-ft. of torque. The MAZDA6s was equipped with a 3.0L V6, producing 220 hp and 192 lb.-ft. of torque.

Both the 3.0L 24-valve V6 and the 2.3L 16-valve I-4 feature DOHC valvetrains with continuously variable intake valve timing (VVT). This technology provides the ability to tune the engine for smooth running at low speeds and extra power at high rpm. In both MAZDA6 engines, VVT operation is continuous between minimum and maximum set points to achieve optimum performance throughout the engine’s entire operating range.

2005:
MAZDA3’s engine lineup is comprised of a 2.0L and 2.3L powerplant. Each engine is an MZR in-line, four-cylinder unit, offering linear power, low fuel consumption and extremely low emission levels.

In order to isolate passengers from Noise, Vibration and Harshness (NVH), Mazda engineers paid considerable attention to developing a stiff drivetrain. The 2.3L has an all-aluminum construction, which allows for a lightweight yet strong engine block. An advanced deep-skirt block design also aids transmission coupling stiffness.

Through the use of lightweight pistons and connecting rods, engineers were able to eliminate a primary cause of NVH instead of simply adding more sound-deadening material to the chassis.

2009 4-CYL:2009 mazda 2.5l 4-cyl engine
In 2009, a new 2.5L 4-cyl engine is available for the MAZDA6 with 170 hp at 6,000 rpm. Advanced features include chain-driven dual overhead camshafts, four valves per cylinder, counter-rotating balance shafts located in the oil pan, and aluminum block and head construction to save weight. The crankshaft is forged steel for utmost durability. Forged powder-metal connecting rods minimize reciprocating weight.

Variable intake valve timing yields a smooth idle and low emissions, and an injection-molded, nylon-reinforced-plastic intake manifold provides smooth internal passages with minimal weight.

Fuel is delivered to the intake ports by an electronically controlled sequential injection system. Ignition coils are modular units positioned directly above the spark plugs. Shim-less bucket tappets require no maintenance.

Light-weight pistons are coated with a special anti-friction compound and fitted with low-tension rings for improved gas mileage.

Several features designed especially for maximum power in the new MAZDA6i application include a new cylinder head with improved intake and exhaust flow, a low-restriction exhaust manifold, and a two-mode intake manifold with a center entry and an electronically controlled throttle body.

To minimize noise and vibration, the damper at the forward end of the crankshaft is equipped with two tuned masses. At the output end, a new flexible flywheel also diminishes NVH.

2009 Mazda V6: 2009 mazda6 60-degree 3.7 v6
The MAZDA6 was available with a 60° 3.7L V6 engine. Designated MZI, and developed for the 2008 North American Truck of the Year-winning CX-9 model, the engine was then fitted to the 2009 MAZDA6.

The list of advanced features includes light and stiff aluminum construction for the block and cylinder heads, a forged-steel crankshaft with induction-hardened journals and variable intake-valve timing.

Dual overhead camshafts are chain-driven and equipped with maintenance-free direct-acting bucket tappets.
Cast-in iron cylinder liners provide a dependable bore surface.

The intake manifold is injection-molded nylon-reinforced plastic to save weight. Two close-coupled catalytic converters minimize the time required following a cold start for the emission controls to reach full effectiveness.

under the hood view of the 2009 mazda6 60-degree 3.7 v6A dual exhaust system provides low restriction for excellent high-rpm power.

To achieve best-in-class smoothness and quietness, the MAZDA6s’ 3.7L V6’s crankshaft has a full complement of counter-weights and a dual-mass damper. The aluminum cylinder-head covers are rubber isolated to minimize the amount of radiated valvetrain noise.

2010:
Mazda’s MZR engine family has become more advanced. As before, there are two distinct MZR four-cylinder engines available in the MAZDA3. The MAZDA3i models are fitted with the MZR 2.0L engine that features a compact and light aluminum block and head construction with two chain-driven overhead camshafts operating four valves per cylinder.

2010 Mazda3 2.5L engine Variable intake valve timing provides robust low-rpm performance with strong high rpm pull, all the way to the 6500 rpm redline. A light-weight nylon-reinforced intake manifold offers dual-mode flexibility with runner lengths ideally suited to both low- and high-rpm operation, and a new front-mounted air pickup system feeds the 2.0L engine cooler air for combustion.

MAZDA3s models benefit with a move from 2.3 to 2.5 liters of displacement. (This new engine — shown above — is similar in most details to that found in the 2009 MAZDA6i.)

Changes from the previous 2.3L unit include a fatter bore and a longer stroke packed into a cylinder block with unchanged external dimensions by using cylinder-bore ­liners made of a steel-molybdenum alloy offering strength and stiffness increases of 30%.

The forged-steel crankshaft provides the necessary stamina. Twin balance shafts located in the oil sump cancel second-order noise and vibration and a deep-skirt block is engineered for extra stiffness.

Fuel is delivered to the intake ports by an electronically controlled sequential injection system. Ignition coils are modular units positioned directly above the spark plugs. Shim-less bucket tappets require no maintenance. Light-weight pistons are coated with a special anti-friction compound and fitted with low-tension rings for improved gas mileage. Sintered powder-metal connecting rods and lighter full-floating wrist pins minimize the reciprocating weight.

Like the MZR 2.0L, the new 2.5L power plant features variable intake valve timing and a two-mode composite intake manifold. A 4-into-1 exhaust manifold improves cylinder scavenging and reduces the time necessary for the catalytic converter to warm to full operating temperature.

You May Also Like

AAPEX Named One of 50 Fastest-Growing Shows in 2023  

This is the second consecutive year that AAPEX earned a spot in TSE’s Fastest 50 Class.

Trade Show Executive (TSE) has recognized AAPEX as one of the 50 fastest-growing trade shows that took place in the United States in 2023, marking the second consecutive year for the event to earn its place on TSE’s Fastest 50 Class. 

AAPEX 2023 made the Fastest 50 honoree list in two categories: Net Square Feet of Exhibit Space and Exhibiting Companies. The event had a sold-out show floor and welcomed more than 2,600 exhibiting manufacturer and supplier companies representing 42 countries.   

TOPDON USA Makes $25,000 Donation to TechForce Foundation

TOPDON has donated over $66K to aid organizations & schools that are dedicated to preparing the next generation of technicians.

DENSO, Manufacture 2030 Partner to Improve Sustainability

DENSO’s targets include reducing the carbon outputs of its global supply chain by 25%, by the 2030 fiscal year.

BBB Industries Releases Corporate Sustainability Report

This year, BBB set a goal to decrease its scope 1 and scope 2 emissions by 50 percent before 2027.

Bendix Releases Technical Materials for ADAS Support

They are designed to help technicians properly set up, inspect, and diagnose several components integrated with ADAS.

Other Posts

Continental Celebrates Expansion in South Carolina

The 90,000-square-foot-building has capacity for 350 employees and is designed and built for future expansion potential.

Dana to Participate in Easter Jeep Safari 2024

The event will take place in Moab, Utah, March 23-31.

MEMA Applauds EPA on Light- and Medium-Duty Emission Standards

MEMA says the EPA final rule includes an amended and more comprehensive analysis of technological alternatives.

ZF Aftermarket Releases 80 New Parts

The latest additions expand coverage to more than 5 million vehicles in operation.